Kyocera Corporation says its new FOREARTH inkjet textile printer is aimed at eliminating virtually all water usage from fabric printing. “We expect this printer to contribute to eliminating printing-related water pollution, which has long been an issue in the textile and apparel industries.”
“Traditional analogue textile printing consumes a large amount of water, especially in the washing and steaming processes, and wastewater pollution due to fabric printing is a long-standing issue around the world,” said Kyocera in a press release:
“In addition, waste resulting from the mass disposal of overstocked clothing is also an environmental concern, and the textile and apparel industries are under pressure to take immediate action toward alleviating this issue. Kyocera developed our new inkjet textile printer, FOREARTH, that combines patented inkjet, ink, and printing equipment technology to contribute to solving these environmental problems.
Key features include:
Water Free Concept - Dramatically reduces water usage in textile printing.
Creative Free - Proprietary pigment ink realizes both soft hand-feel prints and high fastness in a wide range of fabrics.
Location Free - Textile printing does not rely on water resources, so it supports optimized production volumes and optimized manufacturing location setting and contributes to the reduction of logistic costs, time, and excess inventories.
In general, textile printing uses dye ink and requires a large amount of water for the pre and post-treatment processes, such as steaming and washing. FOREARTH is an All-in-One printing system that uses new proprietary pigment ink, pre-treatment liquid, and finishing agent, which are constantly discharged in the same sequence from the inkjet head. This system eliminates the pre-and post-processes required of conventional dye printing and reduces the water consumption of textile printing by 99%. Also, this new printing solution contributes to reducing energy consumption and CO2 emissions because it does not need large-scale equipment used for the pre and post-treatment processes of textile printing.
Conventional dye digital printing generally requires different types of dyes for various fabrics made from different fibres. FOREARTH solves the typical problems of pigment printing, such as less colour development, fastness, and hard hand-feel, by using Kyocera's proprietary ink technology and knowledge in a new, All-in-One printing system. This enables highly detailed printing on diverse fabrics ranging from cotton, silk, and polyester to nylon and blended fabrics with a single machine. Also, it is adaptable to a wide range of categories too, from ladies' fashion and sportswear to babywear and home textiles.
In general, textile dyeing factories are operated in areas with abundant water resources since the printing process uses a large amount of water. On the other hand, FOREARTH needs only a small amount of water for printing, so the production site can be located anywhere, such as on-shore, near-shore, or in more suitable areas, like places close to consumers. Plus, FOREARTH's simple two-step printing and drying system drastically shortens the number of steps from design to production. As a result of this streamlined processing, FOREARTH supports optimized production and location setting and therefore can handle small-lot printing and shorten delivery times, helping reduce logistic costs and surplus inventories."
Product name FOREARTH
Printhead Kyocera recirculating inkjet printhead
No. of printheads Max. 18
Ink type Water-based pigment ink
No. of colours Up to 8 (CMYK+4 special colours)
Ink tank capacity 10L
Max. print width 1,800mm
Max. cloth width 1,850mm
Print speed Standard: 250 m2/h
Dimensions (W×D×H) Approx.4,600×2,000×2,000 mm
Net weight Approx.3,500 kg
Release date Pre-sale scheduled for fall 2023
Kyocera will unveil FOREARTH for the first time outside of Japan at ITMA 2023, the world's largest international textile and garment technology equipment exhibition, opening in Milan, Italy, from June 8-14.