Mimaki says highly automated microfactories enabling on-demand, on-location production – and using technology such as Mimaki's latest sublimation printer the TS100-1600 - are helping to create a “green revolution” in fashion.
|Microfactories are now enabling on-demand, on-location production|
“Along with reducing unnecessary waste through on-demand production, microfactories have a smaller ecological footprint than traditional garment production and require no water use during the production process, making it not only a faster solution, but a greener one too,” says Mark Sollman, product manager EMEA at Mimaki Europe.
| 'Faster and greener':
Mark Sollman, Mimaki Europe
Last year’s FESPA show saw Mimaki team up with fashion designer Carolina Guzman to bring her designs to life in real time, setting up a working microfactory on-site to take the designs from screen to garment within a day.
“Guzman’s designs were created using Mimaki’s TS100-1600 Sublimation Printer, before being transferred to textile, digitally cut and finally pieced together," Sollman said. "Devised with a string of ethical and environmental objectives threaded throughout, the microfactory also exclusively utilised eco-friendly Greentex fabric, and any remaining material was donated to Sheltersuit: a wind- and waterproof coat that can be transformed into a sleeping bag, which is provided free of charge to homeless people and refugees.
“Through working with a number of strategic partners – including transfer printing expert, Klieverik; paper solutions specialist, Neenah Coldenhove; and digital cutting equipment provider, Summa – Mimaki was able to produce a collection of unique, high-quality garments live on the stand during the tradeshow, demonstrating to visitors from more than 100 countries some of the key reasons that microfactories seem set to change the future of fashion."
Globally, the fashion industry is now estimated to account for around 10% of greenhouse gas emissions and 20% of wastewater.
|Mimaki's latest sublimation printer, the TS100-1600|
“Where traditionally, apparel manufacturing has centred on a production chain model of sourcing materials and producing garments in bulk, microfactories are now enabling on-demand, on-location production, making it possible to create everything from unique, one-off pieces and samples right through to entire product lines,” said Sollman. “This means greater flexibility and customisation, enabling designers to modify or update designs and respond to market trends as they occur.
“The microfactory setup brings production in-house and on-demand, minimising the cost of not only storing stock, but also of shipping it and responsibly disposing of unsold items. Where recent geopolitical events have highlighted the fragility of global supply chains, microfactories offer a unique independence from these systems, empowering garment manufacturers to future-proof their businesses, become less reliant on external systems and suppliers, and reduce the risk of disruptions.
“Facilitating savings in a whole line of resources, from physical storage and production space to time and energy, microfactories ultimately have the potential to significantly increase profitability for garment manufacturers, with the additional benefit of being easily scalable as production increases. Perhaps even more compelling, however, are the environmental considerations. Demonstrated on a small scale through Mimaki’s recent project, the environmental benefits inherent to microfactory production will have an even greater impact as it becomes more prolific and commonplace throughout the fashion world, with the potential to effect meaningful environmental change as adoption increases in the years to come.”